Foxconn cuts IP5 mobile phone case with diamond tool

Abstract As we all know, Foxconn's biggest customer now is Apple. There is a perception that this is because Apple has been supporting its development since the hard times of Foxconn. Recently, Apple announced the company's proud metal casing - &mdash...
As we all know, Foxconn's biggest customer now is Apple. There is a perception that this is because Apple has been supporting its development since Foxconn's hard times. Recently, Apple's proud metal casing, Unibody, was manufactured by Foxconn. Apple's ultimate focus on design and appearance, and the pursuit of uniqueness is the use of small machining centers (MC) to cut stainless steel and aluminum (Al) alloy casing parts using end mills. Apple revealed that the aluminum alloy case of the recently launched lightweight iPhone "iPhone5" is basically based on this manufacturing method, and the edge part adopts a precision manufacturing method that uses expensive diamond tools for precision cutting to form a mirror.

Cutting out all the casings for a batch of hundreds of thousands of pieces a day is unthinkable in the past. Apple's persistence in adopting this design is surprising, but I also want to give high marks to Foxconn's production technology and technical team who have completed this important task. Of course, in order to complete the task, Foxconn purchased tens of thousands of machine tools, most of which were made in Japan. Just as in the manufacture of molded parts, the main means - mold manufacturing excellence, Foxconn's super-hard end mill tool for machine tools has also tried internal manufacturing, and now has reached a huge production scale.

Cutting free-form surfaces and finally grinding them to create beautiful faces and high precision, which is the portrayal of mold making. Moreover, such a large-scale production, in addition to Foxconn, the world may not find a second.

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