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“The Chinese machine tool industry has been running at a high level for a long time, and it has been in a downturn since 2012 and 2013.†A middle-level leader of a machine tool company in Henan told reporters.
From January to May 2015, the national machine tool industry completed a total export delivery value of 18.204 billion yuan, a cumulative increase of 4.18%. Cai Weici, special adviser to the China Machinery Industry Federation, said that although the situation in the machine tool industry is very difficult, the growth rate this year is higher than the average level of the machinery industry.
Chen Huiren, executive vice president and secretary general of China Machine Tool Industry Association, said that in 2015, China's machine tool industry is expected to step out of the downside. It is expected that the overall development of the industry will be flat or slightly higher than the previous year.
Internet ++: Soft and hard combination
In the traditional impression, the machine tool company's workshop is full of hard state equipment, and the "Internet +" intervention brings a "soft" to these cold machines.
During the two sessions this year, an entrepreneur complained to reporters in private occasions that the implementation of "Internet +", such as machine tools and other manufacturing enterprises, the biggest problem is that under industrial automation, there is a systematic lag from software to hardware, no funds, The guarantee of scientific research makes it difficult for the wings of the machine to be plugged into the Internet to fly completely.
From the central government to local governments, a number of support programs have been developed for the transformation and upgrading of the manufacturing industry. In July 2012, the State Council issued a notice on the “Twelfth Five-Year National Strategic Emerging Industry Development Planâ€, which listed the seven major industries of information technology, high-end equipment manufacturing, new energy and new materials as the emerging national key development. Industry, and the Internet of Things and cloud computing are separately listed as major special projects. The "Made in China 2025" has been introduced, and the combination of the Internet and manufacturing industry is an important direction for the future development of the manufacturing industry.
Lin Guofu, chairman of Jiangsu Yangli Group, said that in the new round of technological changes, countries are studying how to seize the new round of development. The "Made in China 2025" and "Internet +" strategies proposed by the two sessions this year are to deepen the integration of the Internet and traditional manufacturing industries, with intelligent manufacturing as the entry point, and to achieve China through the first decade of the "Made in China 2025" national strategy. A major turning point from the manufacturing power to the manufacturing power.
Jiangsu Yangli Group's P-MES stamping manufacturing execution system, which is the first in the domestic machine tool manufacturing industry, has been used by users for the first time after the successful application of the internal manufacturing system for more than two years, marking the “Internet + Yangli†Stamping equipment has entered the big data intelligent information platform and implemented market-oriented operations. This is a major breakthrough in the field of machine tool manufacturing in China since the new era has entered the new era of “Made in China 2025†and “Internet Plusâ€.
A Zhejiang company purchased two sets of automatic production lines equipped with P-MES stamping manufacturing system from Yangli. The general manager of the equipment purchase company can know the equipment status and system operation at any time during the business trip, during the meeting, and other occasions.
The suppliers of large blowers, Shaanxi Blower Company and Shenyang Blower Company, have installed sensors and online monitoring devices on their products to monitor the operation status of equipment online and provide remote services through the Internet.
The money needed for this kind of Internet transformation is huge. In April, Shenyang Machine Tool announced that it plans to raise 3.3 billion yuan to accelerate the transformation of intelligent equipment.
The hardware is still "not hard"
Lin Guofu believes that a new round of scientific and technological revolution marked by Germany's "Industry 4.0" is booming. The fourth international industrial revolution is ushered in by the international information system based on the highly digital, networked and electromechanical integration. .
However, as the basis of manufacturing, many core components of machine tools still need to rely on imports. An industry insider told reporters that there were leaders who inspected the machine tool enterprises. After inquiry, they found that some parts depended on imports, usually imported from Germany and Japan.
Even in the machine part, it is not optimistic. Japan and Germany account for about 56% of China's machine tool importers. In terms of products, high-end CNC machine tools, Japan and Germany accounted for 70%; drilling and attack center, Japan accounted for about 100%; horizontal processing center, Japan and Germany accounted for more than 72%; vertical machining center, Japan and Germany accounted for about 64%; The processing center, Japan and Germany accounted for about 50%; horizontal CNC lathes, Japan and Germany accounted for 52%; vertical CNC lathes, Japan and Germany accounted for about 50%.
The middle-level leaders of the above-mentioned Henan enterprises told reporters that there is still a gap between the Chinese machine tool industry and the world, and the core components of domestic machine tools also need to increase the level of autonomy. Some machines look similar to foreign countries, but there are still gaps in accuracy, speed, and reliability.
Chen Huiren once said that high-end machine tools must undergo three stages of development: being able to do, do well, and make market competitiveness. One of the major achievements of the industry in the past decade is to realize the high-end machine tools from "can't do" to "can do". Leapfrogging, but this is only a transitional phase, and we must also honestly cross the two hurdles of “doing well†and “making market competitivenessâ€.
The relevant person in charge of Yangli Group said that artificial intelligence has impacted traditional manufacturing, and China's digital manufacturing, artificial intelligence and robotics have a big gap with developed countries.
Abstract Looking at the equipment manufacturing industry at the industrial level, the level of equipment manufacturing industry depends on machine tools. This sentence is constantly being verified. As the basis of the equipment manufacturing industry, the machine tool industry is facing the test of economic downturn. "The Chinese machine tool industry has been running at a high level for a long time,...
Look at the equipment manufacturing industry at the industrial level and the machine tools at the level of equipment manufacturing. This sentence is constantly being verified. As the basis of the equipment manufacturing industry, the machine tool industry is facing the test of economic downturn.