Toray has developed a technology that improves the surface smoothness of thermosetting CFRP (carbon fiber-reinforced resin matrix composites). The CFRP sunroof (rooftop) using this technology is equipped with the new concept car “TEEWAVE AC1â€, which was announced at the internal exhibition “Dongli Advanced Materials Exhibition 2016†that opened on October 6, 2016. The sunroof of the new concept car is molded using RTM (resin transfer molding). In the RTM method, a carbon fiber fabric is put into a mold, wetted with an epoxy resin as a base material and hardened, and then poured out of the mold (released) to make a product. After the original molding method using RTM is released, the coating agent is applied four times and ground three times to make the skylight. The new technology, after impregnating the epoxy resin used as the base material, injects the epoxy resin into the mold before punching to increase the thickness of the surface resin and then hardens it. After demoulding, the surface was painted and polished. According to the commenter, "it is possible to improve the smoothness of the surface compared with the original method in which coating agent coating and grinding are repeated after demolding." In addition, new technologies can reduce work processes and therefore also reduce manufacturing costs. The company believes that this new technology can also be applied to the front hood. (Reporter: Takada Takashi)
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