On March 1, the General Administration of Quality Supervision, Inspection and Quarantine and the National Standards Committee issued the national standard for machine tool numerical control systems, and the CNC system industry will begin to have uniform quality and service standards. This is a signal: the numerical control system represents the key components of the machine tool and will become the focus of the “12th Five-Year Plan†of the machine tool industry.
The short board is standing on the watershed of two five-year plans. 2010 has a very important sample significance. In 2010, China imported a total of 15.72 billion US dollars of machine tool tools, a record high; metal processing machine tools (gold cutting, forming, mainly medium and high-end machine tools) 9.42 billion yuan, an increase of 59.8%, while domestic metal processing machine tools only increased by 35.1 %. This shows that the market share of domestic machine tools has declined, and the competitiveness of the medium and high-end machine tools market has not gone up. On the other hand, exports last year, machine tool exports last year, 7.03 billion US dollars, but metal processing machine tools only exported 1.85 billion US dollars, and most of them are low-end products, low-grade, the deficit increased significantly. As the drafting unit of the “12th Five-Year Plan†of the machine tool industry, China Machine Tool Industry Association believes that the main reason for the deficit is not only the high manufacturing capacity of high-end machine tools, but also the important reason for the use of imported systems and components for high-end machine tools. It is difficult to improve. Wu Bolin, executive vice president of China Machine Tool Industry Association, believes that during the "Eleventh Five-Year Plan" period, although the numerical control system and functional components have made great progress, but the speed is not enough, the short board has not been fundamentally solved, resulting in an increase in imports. At present, the development of machine tool manufacturing technology is getting faster and faster, the demand is getting higher and higher, and the contradiction is getting bigger and bigger. For example, in 2010, Beijing FANUC sales revenue increased by 210% year-on-year, and Siemens increased by 60%, indicating that the soft underbelly of China's machine tool manufacturing industry has become more and more prominent, and it has become an important shortcoming of the “Eleventh Five-Year Planâ€. Become an important task of the "Twelfth Five-Year Plan". The gap between the domestic CNC system and the imported CNC system is not only reflected in the system itself, but also the richness and technical content of its supporting software. Such as blade milling, domestic machine tools two or three million yuan (software majority gift) can buy one; and a Swiss Strag machine tool needs 10 million yuan, software more than 10 million yuan to meet functional needs, The technical content gap is large. Another example is the CNC guide grinding machine. Waddrich Coburg uses the same Siemens 840D system as its domestic counterparts, but the software is rich and supports many compensation functions. However, our machine tools have not been developed, software and all-round turnkey projects. The proportion is too small. In 2010, the domestic market share of domestic CNC machine tools dropped from 70.1% in 2009 to 66.7%, further indicating that the speed of domestic machine tool development did not catch up with the level and growth rate of user demand, and did not catch up with the development speed of competitors.
How to make up the structure upgrade short board? "There are two main obstacles to solving the short-board problem: a deep-level key technology has not yet been fully grasped; but in the absence of industrialization, the return on investment is low, and even the investment has no return, and the risk is great." Wu Bolin told the China Industry News reporter. The "short board" problem that the numerical control system and functional components restrict the development of the CNC machine tool industry has attracted the attention of the relevant leaders of the State Council. The relevant departments of the Ministry of Industry and Information Technology are combining the formulation of the "Twelfth Five-Year Plan" and the implementation of the 04 major special projects. Invest and increase policy measures to support. Wu believes that as a company, the next step is to focus on how to achieve the organic combination of mainframes, CNC systems and functional components with the support of relevant government departments, and accelerate the establishment of close technical alliances in the industry from a strategic height to accelerate Solve the "short board" problem of CNC systems and features. To achieve alternative imports, technical research is naturally the right thing to do, but at the same time, the issue of industrialization is also imminent. It is easy to build a machine tool, and it is difficult to make 100 machine tools. It is about industrialization. According to some data, during the "Eleventh Five-Year Plan" period, China's machine tool industry has developed many high-end products. However, the machine tool has its particularity, the industry and users are very different, and it is a market-oriented operation. The dispersion is large. If we want to change the high-end machine tool from the laboratory mode to the industrialization mode, we must promote a new round. With the technical transformation guided by the integration of two technologies, we will focus on solving the problem that the cost of high-end products of domestic machine tools will not come down and the quality will not go. Similarly, the industrialization of domestic CNC systems and functional components is also in the forefront. Wu Bolin believes that from the current situation, it is not enough to rely on market-oriented operation. High-end CNC machine tools are important as strategic demand resources. If China's economy and core technologies cannot be self-contained, they cannot be realized in accordance with the requirements of the scientific development concept. Sustainable development will surely be subject to people.
Opportunities are rare. It is reported that the major national special investment of 22 billion yuan, most of which will be put in place during the "Twelfth Five-Year Plan" period. From the major special projects, 80% of the “12th Five-Year†domestic machine tools meet the needs of domestic engineering projects, and the varieties are based in China. Among them, the market share of CNC machine tools has increased significantly, reaching more than 70%, and the development mode has changed significantly. Wu Bolin analyzed that in the new five years, the machine tool industry can be described as both opportunities and challenges. At the Fifth Plenary Session of the Seventeenth Central Committee of the Party and the 2010 Central Economic Work Conference, the paper put forward the principle of “taking scientific development as the main theme and accelerating the transformation of economic development modeâ€, which is a product with traditional products, low quality, high energy consumption and high pollution. Investment must be strictly limited, and a number of backward production capacity should be eliminated. It can be expected that the demand for low-end machine tools will be greatly reduced, and the market demand for economical CNC machine tools will be reduced. At the same time, China's machine tool market is currently improving its demand structure. The national key support projects such as nuclear power, new energy vehicles, high-speed rail and seven strategic emerging industries are high-end demand, precision, efficiency, level, reliability, energy conservation and environmental protection. Whether it is possible to catch up with demand is a test. In addition, from the perspective of the world economic situation, although countries such as Europe and the United States have begun to recover, they are slow, and the Chinese market is unique. All the powerful machine tool manufacturing countries and manufacturers have made China the first strategic goal, and the competition will become more intense and even cruel. Can bring new pressure. With the rise of China and the rise of China's machine tools, the technological blockade of some developed countries to China will become more and more strict, and the difficulty of our development will further increase. But there are opportunities behind the challenge. From the perspective of market resources, some developing countries are optimistic; the demand for key domestic projects is showing a clear growth trend. At present, China's foothold in transforming its development mode is development, stability and harmony. The market still has many bright spots and is full of opportunities. From the perspective of national attention and the support of series of policies, the acceleration of major special projects in 2004 continued to advance, and the relevant policies of seven strategic emerging industries were being formulated, all supporting the development of the CNC machine tool industry. "Therefore, we should be full of confidence during the 'Twelfth Five-Year Plan' period," Wu Bolin said.
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